Appendix 33
Information to be Submitted for Fixation of Standard Input Output Norms
(I) Chemicals
Products, Drugs and Pharmaceuticals
a) Step-wise
Manufacturing Process.
b) Complete Chemical
reactions with molecular and structural formula and molecular weights along
with stage-wise % yields on molar basis.
c) Material
balance (Stoichiometric Balance Details) for the
entire manufacturing process.
d) Requirement
and recovery of solvents used in the entire manufacturing process at each step.
e) Authentic
technical literature/catalogue in support of percentage yield claimed in the
entire manufacturing process.
f) Details of
by-product/co-products formed in the above process with their quantities and
values
g) Details of
solvents charged, recovered and consumed in each step of the manufacturing
process in terms of quantity.
h) Collaborator’s
guaranteed norms, if any.
i) Percentage
purity of finished product and raw materials and percentage of any diluent/moisture etc. in the export product.
j) End use of
the chemical intermediates being exported. In case of the drug intermediate,
the name of the bulk drug where the same is to be used should be indicated.
k) Copy of
the valid drug manufacturing licence, wherever
applicable.
l) Standard
technical literature pertaining to the process as well as yields in case of new
drug molecules being exported. This technical material can be by way of
standard references – Chemical Abstracts, Journal of Organic Chemistry and the
like or copy of the relevant patent.
m) Pharmaceutical
references whether the export product is of USP, BP etc.
(II) Engineering
Products
a) Model number, technical specification and specific quantity-both
in terms of number (if any) and/or weight, of each export product
b) Details technical Note on manufacturing process.
c) Drawings/catalogues of each export product.
d) Weight of each product (if the inputs include raw material).
Import Items
A. Components
i) Technical
characteristics/part numbers, if any.
ii) Assembly
drawings/diagrams of the resultant product showing placement of components.
iii) Usage of
the components.
iv) Weight of
the components
v) Bifurcated
quantities of components to be accounted for in the resultant product and the
requirement of components as spares.
B. Raw
Materials/ Consumables
i) Grade
/composition/ range/ thickness etc.
ii) Detailed calculation for the quantity of each raw material,
supporting drawings and net weight of each item to be fabricated/manufactured
from the said raw material.
iii) Stage wise details on the net content in the resultant product with
complete justification thereof.
(III) Textile
Products
a) Detailed drawings of the Items of manufacture i.e. export
product;
b) Justification for wastages claimed in regard to the items to be
imported;
c) Justification for import of particular grade/specification/
dimension etc., of the raw material applied for; etc.
(IV) Plastic/ Rubber Products
a) Detailed manufacturing
process alongwith technical justification for
wastages claimed at each stage of manufacturing process.
b) Technical
descriptions/specifications including size, thickness and weight range of
plastic/rubber etc. of the products to be exported along with small samples of
export product.
c) Chemical
name of Processing Aid, Blowing Agent & pigment proposed to be imported.
d) Whether the
scrap generated in the process is being reused or not. If not the technical
justification for its non-use may be furnished. If the scrap is being sold, the
sale value/commercial value may be indicated.
e) Percentage
of rubber compound in the export product.
f) Percentage composition of rubber compound in terms of different
constituents.
g) Percentage composition by weight of constituents in formulated/
blended products.
a) Manufacturing process for pesticides for both technical grade as
well as formulation, as the case may be.
b) Detailed chemical reactions and material balance along with molecular
weight of the reactants, % yield and wastages at different stages of
manufacturing process supported by authentic/printed technical literature.
c) Details of by-products, if any, formed during the reaction alongwith its recovery in terms of quantity and value.
d) Percentage purity of finished product and raw materials and
percentage of any diluent/moisture etc. in the export
product.
e) Registration Certificate issued from Central Insecticides Board for
the manufacture of pesticides (technical grade) and also pesticides
formulations.
(VI) Paints/ Surface Coatings/ Printing Inks
a) Percentage solid resin content in the export product.
b) Percentage pigment content in the export product.
c) Percentage volatile content in the export product.
(VII) Dyes & Dye Intermediates
a) Manufacturing process, material balance and
flow chart.
b) Balanced chemical reaction showing all the
reactants, product and by-products(s) with their molecular formulas and molecular
weights.
c) Stage-wise % yield in respect of each
reactant along with justification.
d) Authentic/ printed technical literature in
support of yield or quantity of items applied for import.
e) Details of solvents charged during the
process, quantity recovered and loss in process and recovery.
f) Details of by products formed during the
process and their recovery in terms of quantity and value.
g) Details of standardization and % dye content
of export item.
h) Colour Index No.
and Hue No. of Dyes
(VIII) Paper and Paper Products
a) GSM of item of export/ import
b) Coating composition in case of coated paper
and percentage coating weight in the export product.